SS RR -- SS EE RR II EE SSSS RR -- SS EE RR II EE SSSR-70/SR-80SR-70/SR-80Rubber Track LoadersOperation and Maintenance ManualPPPPOOOOSSSSIIII----TTTT
Tipping LoadThe tipping load is the amountof weight that, when applied tothe bucket center of gravity,causes the machine to begin tip-ping forward. Th
SAFETYFire Prevention10Fire PreventionRubber Track Loaders havecomponents that operate at hightemperatures. Steps must betaken to make sure that flamm
There are decals positioned throughout the machine to warn opera-tors of potential hazards. They must be observed and obeyed toavoid risks of machine
SAFETYWarning Decals12Operating Position
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CCOONNTTRROOLLSS - CONTENTS14Instrument Display ... 15Switch Panels...
There are many instrumentsinvolved in the safe operation ofyour machine. Make sure tolearn the location, and functionof each of these items prior toop
CONTROLSSwitch Panels16Switch PanelsThere are three main panels whichhouse the switches used to controlvarious functions throughout themachine. The s
Drive ControlThe SR-70/80 are equipped withpilot operated joystick controls.The drive control (left joystick) isused to control track motion. Theillus
CONTROLSThrottle/Electric Attachment18Throttle Controls The throttle controls engineRPM. When performing workthat requires delicate, precisemovements,
IINNTTRROODDUUCCTTIIOONN1Thank you for purchasing an ASV Rubber Track Loader. Withthis machine, you will be able to perform tasks faster and more eff
The SR70/80 are equipped withhigh and low flow auxiliaryhydraulic circuits that allow forthe use of hydraulic attach-ments. The couplers for the auxi
CONTROLSAuxiliary Hydraulic20Low Flow ContinuousTo activate the low flow auxiliaryhydraulic circuit continuously,depress the rocker type switchlocated
Two SpeedThe SR 80 is equipped with atwo speed drive system with lowand high range. • Low range is best suited to performing strenuous tasks orrunning
OOPPEERRAATTIIOONN - CONTENTS22Pre-Operation... 23Starting Procedure ...
OPERATIONPre-Operation23Pre-Operation Safety CheckBefore operating the machine,perform a pre-operation safetycheck. Inspect the machine forany items t
OPERATIONStarting Procedure24Starting ProcedureUpon completion of the pre-operation safety check, if allitems are in compliance, you areready to start
Operating Your Machine Operating an ASV Rubber TrackLoader is intended to be as safeand simple as possible. Thecontrols section of this manualcovers t
26Filling The BucketSteps: (see illustration)1. Lower the lift arms until they rest on the frame. 2. Tilt the bucket slowly forward until the cutting
27OPERATIONOperation TechniquesLevelingSteps: (see illustration)1. Moving forward, raise the lift arms as you tilt the bucket slowly forward to evenly
OPERATIONOperation Techniques28Hill Side OperationBy design, Rubber TrackLoaders are very stable oninclines. Machine weight is dis-tributed evenly thr
SSAAFFEETTYY OOVVEERRVVIIEEWW2SAFETY SYMBOLThis symbol means: Attention! Be alert!Your safety is involved!A safety message will follow this symboldes
FasteningTo fasten an attachment: 1. Make sure the locking levers are in their respectiveunlocked positions.2. Drive the machine to the attachment and
OPERATIONAttachments SR 80 (SR-70/optional)30UnfasteningTo fasten an attachment: 1. Move the power quick-attachswitch into the “unlock” position.2. Dr
MMAAIINNTTEENNAANNCCEE - CONTENTS32Precautions/Safety Warnings ... 33Lift Arm Brace Installation... 34Tilt-Up R.O.P.S./F.O.P.S. Cab ...
PrecautionsRubber Track Loaders requireperiodic maintenance to ensureproper performance and preventcostly down time. When serviceis required, ASV reco
WARNINGMAINTENANCELift Arm Brace Installation34Lift Arm Brace Installation The lift arm brace (A) is intendedto keep service personnel safewhen it i
Tilt-Up Cab The ROPS/FOPS approved cab(A) tilts up to allow easy accessto components while performingmaintenance. It is equipped witha gas spring assi
MAINTENANCEJacking Procedure36Jacking ProcedureOccasionally, your machine mayneed to be suspended off of theground to perform maintenance.Exercise cau
Maintenance ItemService requiredInterval NotesService Capacity Grease fittings Lubricate Daily Grease often. Fluid levels Check Daily Adjust levels
MAINTENANCEGrease Points38Grease PointsThe SR 70/80 are equipped with grease fittings at pivot pointsthroughout the machine. The illustration above sh
Serial NumbersProduct ID NumberThe Machine PIN is located onthe front of the cab near thelower right corner of the dooropening. This number must bepro
Radiator/Oil CoolerThe Radiator and Oil Coolermust be kept clean to ensureproper operation. Engine andhydraulic system overheating,damage and even fai
MAINTENANCEAir Cleaner40Air CleanerThe SR 70/80 are equipped withtwo air filter elements to removecontaminants from the air usedfor combustion. Regula
7. Once the inspection has been performed, install the new secondary filter elementinto the enclosure as found upon disassembly.8. Install the primary
MAINTENANCEFuel Filter/Water Separator42Fuel Filter The fuel filter removes contami-nants from the fuel as it entersthe engine for combustion. Overti
Accessory Belt Tension Drive belts typically stretch andwear during their service life.The fan and A/C belts should bechecked for tension, conditionan
MAINTENANCEAccessory Belts44Fan Belt Removal &InstallationTo remove the fan belt:1. Follow steps 1 and 2 of the belt adjustment procedure.2. Once
Engine Oil/Filter ChangeRegular oil changes are neces-sary to maintain a strong runningengine. The normal intervalbetween oil changes is 500hours or o
MAINTENANCEEngine467. Prepare new filter for instal-lation by rubbing fresh oil onthe exposed surface of thefilter gasket. 8. Thread the new filter on
Engine Oil SpecificationsASV recommends using Posi-LubeTM10W-30 Heavy DutyEngine Oil for most conditions.In the event of an alternateworking environme
MAINTENANCEHydraulic System48Hydraulic Fluid/FilterChangeHydrostatic components requireextremely clean oil in order tohave a long service life. Useext
TTAABBLLEE OOFF CCOONNTTEENNTTSS4Introduction ... 1Safety Overview... 2Machine Iden
8. Install the hydraulic system drain plug and tighten. 9. Remove the hydraulic reser-voir filler cap (black) and fill the hydraulic system with ASV
MAINTENANCEElectrical/Undercarriages50Fuse Panel The electrical systems in the SRmachines are equipped withfuses that protect the electricalcomponents
Track Tension (SR-70/80)Proper track tension must bemaintained for optimal perform-ance and track/undercarriagelife. Running a track that is tooloose
MAINTENANCEUndercarriages52Track Removal/InstallationTracks may need to be removedperiodically to inspect undercar-riage components or for replace-men
6. Remove the outer scraper plate from the suspension rail. (SR-80 only/fig. 9, 10)7. Remove the bolts securing the inner wheel to the hub, then remov
MAINTENANCEUndercarriages54Track Installation1. Slide the track over the drive sprocket at the rear of the machine. (fig. 1)2. Slide the front of the
9. Once the track is in position over the idler wheels, install the inner idler wheel onto the hub and secure it in place with the mounting bolts. Tor
MAINTENANCEDrive Sprocket Rollers56Drive Sprocket Rollers ASV rubber track loaders utilizerollers on the drive sprockets todrive the track. These roll
57MAINTENANCEUndercarriages8. Repeat this process as required throughout the sprocket.9. Reinstall the sprocket by reversing steps 2-6.Note: During re
TTRROOUUBBLLEESSHHOOOOTTIINNGG - CONTENTS58Overview/No-Start ... 59Hydraulics ...
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OverviewThe most effective way to pre-vent a malfunction from occur-ring is to closely follow the rec-ommended maintenance sched-ule and instructions
TroubleshootingHydraulics60ProblemMachine starts, but hydraulicswill not operate.Possible causes:1. Operator not in seat.2. Seat belt not fastened.3.
ProblemLift arms are operational, buthigh/low flow auxiliary circuitsare not.Possible causes:1. Auxiliary hydraulic fuseblown.2. Faulty ground at chas
TroubleshootingElectrical/Overheat62ProblemBattery will not charge/maintaincharge. Possible causes:1. Loose alternator belt.2. Alternator fuse blown
GGeenneerraall DDiimmeennssiioonnss SSRR--8800 SSRR--7700Machine width: 72 in. / 1,829 mm 66 in. / 1,676 mmGround clearance: 15 in. / 381 mm 15 in. /
LLIIMMIITTEEDD WWAARRRRAANNTTYY64The warranty herein set forth appliessolely to the ASV Rubber TrackLoaders manufactured by ASV, Inc. andis in lieu o
Inch FastenersMetric FastenersMachine Specific FastenersDrive Sprocket RollerBolts/NutsTorque to: 80 +/- 10 Ft./Lbs.Drive Sprocket Retaining BoltsTorq
RREECCOOMMMMEENNDDEEDD FFLLUUIIDDSS66When replacing or replenishingthe fluids and lubricants in yourASV Rubber Track Loader, youcan specify ASV Posi-
Hours Service Performed NotesSSEERRVVIICCEE LLOOGG67
SSEERRVVIICCEE LLOOGG68Hours Service Performed Notes
SSAAFFEETTYY - CONTENTS6Features ... 7Tipping Load/Operating Cap./GVW... 9Fire Preve
SSEERRVVIICCEE LLOOGG69Hours Service Performed Notes
SSEERRVVIICCEE LLOOGG70Hours Service Performed Notes
ASV Inc.840 Lily LaneP.O. Box 5160Grand Rapids, MN 55744ASV Parts & Service Phone: 1-800-346-4367Fax: 1-218-327-2297Internet: www.asvi.comASVSR1OM
The SR 70/80 rubber track load-ers are equipped with manysafety features to reduce thepossibility of injury to the opera-tor during operation. These
SAFETYFeatures8F. Power Quick-Attach Safety Switch (if equipped)The purpose of this switch is toensure attachments are properlyfastened to the machine
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